The application case analysis of lithium battery packs in electric forklifts is as follows:

Application cases in the automotive manufacturing industry

In the automotive manufacturing industry, the combination of lithium battery packs and AGV unmanned forklifts has brought revolutionary changes to material handling. A certain automobile manufacturing enterprise has introduced a lithium battery-powered AGV unmanned forklift solution, achieving seamless connection from off-site transportation vehicles to the in-plant warehouse and then to the production line. When the goods arrive at the factory, the AGV unmanned forklift can automatically identify the goods pallets and move them from the transport vehicle to the designated location in the warehouse for temporary storage. Subsequently, in accordance with the production plan, the AGV unmanned forklift once again precisely transported the required components to each production line workstation, ensuring the continuity of the production process. This solution has increased the logistics efficiency of components entering the factory by 30%, and the accuracy rate of goods handling has reached 99.9%, significantly reducing the production interruption time caused by untimely material supply.

Within the automotive production line, the material transfer between different processes is frequent and has strict requirements. Take the engine assembly line as an example. Various engine components need to be supplied in sequence and in a timely manner between different workstations. Lithium battery AGV unmanned forklifts can, in accordance with the production rhythm, transport components from the material storage area of the previous process to the assembly station of the next process in a timely and quantified manner, ensuring the punctual supply of materials. Its flexible driving path planning and multi-vehicle collaborative operation capabilities enable it to operate efficiently in busy production line passages and avoid interference with other equipment and personnel. In practical applications, after a certain automotive engine production factory adopted AGV unmanned forklifts, the material transfer efficiency within the production line increased by 40%, the production cycle was shortened by 15%, and the production response speed and overall benefits of the enterprise were effectively enhanced.

After the complete vehicle comes off the production line, it needs to be transported from the production line to the finished vehicle warehouse for storage and subsequent shipment. AGV unmanned forklifts powered by lithium batteries can undertake this task, safely and efficiently transporting the entire vehicle to the designated location in the warehouse. Moreover, in the management of finished vehicle warehouses, AGV unmanned forklifts can also be integrated with the warehouse management system (WMS) to achieve automatic vehicle inbound, inventory taking and outbound operations, thereby enhancing the automation level of warehouse management and inventory accuracy. After a certain automotive manufacturing enterprise applied this solution to the finished vehicle off-line and warehousing process, the time from vehicle off-line to warehousing was reduced by 50%, the warehouse space utilization rate was increased by 20%, and the operating cost was lowered by 15%, significantly optimizing the enterprise's logistics operation process.

Application cases in the energy and chemical industry

A large energy and chemical enterprise has introduced Heli lithium battery forklifts to meet its demands for efficient and recyclable material handling and distribution. This enterprise has a large daily production scale and capacity, and thus has high requirements for the efficiency and reliability of forklifts. Meanwhile, the production materials and processes of enterprises have characteristics such as high temperature, high pressure, flammability and explosiveness, which also puts forward higher requirements for the safety of forklifts. Based on the characteristics of the enterprise's handling scenarios, Heli has customized professional logistics handling solutions, providing high cost-performance products and services such as lithium battery forklift configuration combinations. These lithium battery forklifts not only have strong power, capable of meeting the high-intensity handling demands of enterprises, but also are easy to charge and have a long battery life, effectively enhancing the production efficiency of enterprises.

Application cases in the furniture industry

HAUSE MOBEL, an important furniture and household goods manufacturer in Argentina, has adopted Hangcha 3.5T AE series lithium battery forklifts for handling materials and products and to help improve daily work efficiency. The Hangcha AE series electric forklifts are a new type of highly efficient and energy-saving electric counterweight forklift series independently developed by Hangcha based on over 30 years of accumulation in the research and development and manufacturing of electric forklifts. These forklifts are ergonomically designed, offering a wide field of vision, large operating space, and are equipped with innovative control and power systems, significantly enhancing the overall performance of the vehicle. Both the traction and oil pump of the Enpower controller adopt permanent magnet synchronous motors, further enhancing the power performance and efficiency of the forklift. After HAUSE MOBEL Company adopted these lithium battery forklifts, not only the handling efficiency was improved, but also the working environment was enhanced, and noise pollution and exhaust emissions were reduced.

Application cases within the lithium battery industry

A listed new energy company is committed to the research and development of cathode material precursors and has been continuously delving into the new energy field. The company has introduced the intelligent transfer solution of Xunji Zhixing, using lithium battery-powered unmanned forklifts to carry out automated, intelligent and unmanned material handling. These unmanned forklifts are equipped with 3D laser SLAM navigation, have a rated load capacity of 1600kg, support 24-hour continuous operation, and have controllable rhythms, increasing efficiency by 30% to 50%. Meanwhile, this plan has also achieved management upgrade and process optimization, saving 40% of labor costs.

Another lithium battery technology joint-stock company has a full range of lithium battery products and plans to basically achieve intelligent transformation by 2025. Xunji Zhixing provided it with a comprehensive smart logistics solution, adopting the pallet stacking series of unmanned forklifts with a rated load of 2000kg and equipped with a sky eye for automatic identification and detection of storage locations. This scheme has achieved the improvement of inventory accuracy and discovered misaligned or misplaced goods in real time through image comparison. It saved labor costs and reduced the number of porters by 6. It also saved storage space and increased the storage capacity by 40%.